RS-1200

Multifunction vacuum
cooking cutter for industrial
food process

Electromagnetic induction for indirect heating

cutting – mixing – emulsifying – kneading – cooling – refining – homogenizing

Features

Stainless steel AISI 316 lid and vessel mirror polished
4mm wall thickness vessel
Double jacket
Hot and cold water flow pump
Frontal product discharge operated by pneumatic valve or by vessel tilting
Motorized scraper with PTFE self adapting spatula
Water ring vacuum pump
Glass porthole with manual windscreen wiper and light
30° vessel inclination carried out with jacks
Actuator for up/down lid
Lid locking operated by six pneumatic actuators
Pneumatic lid sealing
Vessel and motor in parallel execution with teeth belt transmission
PT 100 product temperature probe
Valve and funnel to add ingredient during process
Four electromagnetic induction zones RS (patent pending)
IP 67 cabinet control separated from the machine frame
PLC and 7,5″ color touch screen
Automatic and manual cycle, including washing
USB, ethernet ports and recipes storage
Bus system with CAN open comunication

Main smooth blades (blade thickness 8 mm) 2 or 4 blades
Main micro-tooth blades I 3mm (blade thickness 8 mm) 2 or 4 blades
Side smooth blades (blade thickness 4mm) 2 or 4 blades
Side micro-tooth blades I 3mm (blade thickness 4 mm) 2 or 4 blades
Main vertical mixer
Main kneader
Side emulsifier head
Direct steam injection valves
Modem
Software OPC UA
Gravimetric weigher
Lifter

RS-1200 technical data

Vessel and lid material specificationINOX AISI 316
Frame material specificationINOX AISI 304
Nominal vessel volume~ 1200 liters
Max/Min batch quantity (based on water)1000/250 liters
Compressed air pressure8 bar
Maximum vacuum level– 700 mbar
Maximum pressure+ 150 mbar
Maximum wall temperature 185°C
Maximum product temperature102°C
Water inlet pressure2,5 bar
Electricity400V/50Hz + N + T
Min/Max main blades speed rotation1-2200 rpm
Min/Max side blades speed rotation1-3000rpm

Consumption

Installed power~ 250kW
Main motor for blades rotation (high efficiency)132kW
Main inverter160 kW
Side motor for blades rotation (high efficiency)~ 7,5 kW
Side inverter11kW
Induction power (each zone)~ 20 kW
Vacuum pump water consumption (only during concentration)~ 3,5 l/min

Utility connection

Inlet cooling water1/2”
Inlet vacuum pump water3/8″
Outlet cooling water3/8”
Outlet vacuum pump water1/2”
Safety exhaust valve1/2”
Discharge vesel pressure1/2″
Compressed air8mm

Advantages

Easy to install
Energy saving
Easy to operate
Easy to clean
Short cooking cycle
Precise temperature setting
Few manual operations
Close loop water cooling
Excellent mixing
Recipes storage
Limited dimensions
Negative/positive pressure
Low maintenance

Industrial applications

Confectionery

Jam and marmellade Marzipan Almond/pistachio/hazel nut/pine nut/walnut paste Pastry/chocolate/coffee cream/ganache Fruit juice/fruit paste/fruit purea/jelly frui

Gastronomy – Canteen – Catering – Ready meal – Convenience food – Farm – Supermarket

Doughs
Sauces/mayonnaise/tuna – meat sauce/ketchup/pesto
Preserves
Mashed potato/patè/bechamel
Hummus and Tahina
Risotto
Baby food
Vegetable velvety
Vegetable soup

Laboratory – Diary industry – Farm

Process cheese
Spreadable cheese
Yoghurt
Mozzarella cheese dough
Tofu